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租压路机该注意什么?

来源:http://www.tclqgc.com/ 日期:2025-05-04 发布人:

一、明确施工工况需求​

1、 Clarify the requirements for construction conditions

不同的施工场景对压路机的要求差异显著。在公路建设中,路基压实需选用大吨位压路机,通过强大的压实作用力,使路基达到规定的密实度标准,为路面铺设奠定坚实基础;路面面层压实则更注重平整度与压实均匀性,宜选择振动频率和振幅可调的振动压路机,以确保路面的高质量成型。​

The requirements for road rollers vary significantly in different construction scenarios. In highway construction, large tonnage rollers need to be used for roadbed compaction. Through strong compaction force, the roadbed can reach the specified compaction standard, laying a solid foundation for pavement laying; The compaction of road surface layer pays more attention to smoothness and compaction uniformity. It is advisable to choose a vibratory roller with adjustable vibration frequency and amplitude to ensure high-quality shaping of the road surface. ​

市政工程往往施工区域狭窄、作业空间有限,小型压路机凭借其灵活小巧的机身优势,可在街巷、人行道等狭窄场地自由穿梭,完成压实任务。而机场跑道、港口码头等大型工程,对压实度和稳定性要求极高,需配备重型压路机,以满足高强度、高标准的施工需求。因此,在选购压路机前,需对施工场地的地形地貌、工程规模、压实标准等进行详细分析,明确所需设备的基本性能参数与作业能力。​

Municipal engineering projects often have narrow construction areas and limited working space. Small rollers, with their flexible and compact body advantages, can freely shuttle through narrow areas such as streets and sidewalks to complete compaction tasks. Large scale projects such as airport runways and port terminals require extremely high compaction and stability, requiring the installation of heavy-duty rollers to meet the construction needs of high strength and high standards. Therefore, before purchasing a road roller, a detailed analysis of the terrain, engineering scale, compaction standards, etc. of the construction site should be conducted to clarify the basic performance parameters and operational capabilities of the required equipment. ​

二、了解压路机类型特点​

2、 Understand the characteristics of roller types

静碾压路机​

Static roller compactor

静碾压路机依靠自身重力对被压材料施加压力,实现压实目的。其结构简单、操作方便,适用于压实各种非粘性土壤、碎石、砂石混合料等。在路基、路面基层的初压阶段,静碾压路机可有效减少材料的松散状态,为后续压实作业创造良好条件。但由于其压实作用力单一,对于较厚铺层或粘性较大的材料,压实效果相对有限。​

The static roller relies on its own gravity to apply pressure to the compacted material, achieving the purpose of compaction. Its structure is simple and easy to operate, suitable for compacting various non cohesive soils, gravel, sand and gravel mixtures, etc. During the initial compaction stage of the roadbed and pavement base, the static roller can effectively reduce the loose state of the material, creating favorable conditions for subsequent compaction operations. However, due to its single compaction force, the compaction effect is relatively limited for thicker layers or materials with high viscosity. ​

振动压路机​

Vibratory roller

振动压路机通过振动轮的高频振动,使被压材料颗粒间的内摩擦力减小,相互嵌挤密实,压实效率与效果显著优于静碾压路机。根据振动方式不同,可分为单钢轮振动压路机、双钢轮振动压路机和轮胎 - 钢轮组合式振动压路机。单钢轮振动压路机主要用于路基、基层压实;双钢轮振动压路机常用于沥青路面的压实作业,能有效提高路面平整度;轮胎 - 钢轮组合式振动压路机则结合了轮胎的揉搓作用和钢轮的振动压实效果,适用于各种材料的压实,尤其在路面复压阶段表现出色。​

The vibratory roller reduces the internal friction between the particles of the compacted material through the high-frequency vibration of the vibrating wheel, resulting in mutual interlocking and compaction. The compaction efficiency and effect are significantly better than those of the static roller. According to different vibration modes, it can be divided into single drum vibratory rollers, double drum vibratory rollers, and tire drum combined vibratory rollers. Single drum vibratory rollers are mainly used for compacting roadbeds and base layers; Double drum vibratory rollers are commonly used for compacting asphalt pavement, which can effectively improve the smoothness of the road surface; The tire steel wheel combination vibration roller combines the kneading effect of the tire and the vibration compaction effect of the steel wheel, and is suitable for compacting various materials, especially performing well in the road surface compaction stage. ​

冲击式压路机​

Impact roller

冲击式压路机以其巨大的冲击力和高振幅低频振动,对地面产生强烈的压实作用,可有效提高深层土壤的密实度。适用于大面积、深层压实作业,如机场跑道、高速公路路基的补强压实,以及旧路面的破碎改造等。但冲击式压路机作业时对地面的冲击力较大,施工过程中需注意对周边建筑物和地下设施的影响。​

The impact roller, with its enormous impact force and high amplitude low-frequency vibration, has a strong compaction effect on the ground, which can effectively improve the compactness of deep soil. Suitable for large-scale and deep compaction operations, such as reinforcing and compacting airport runways, highway roadbeds, and breaking and renovating old road surfaces. However, the impact force on the ground during the operation of the impact roller is relatively large, and attention should be paid to the impact on surrounding buildings and underground facilities during the construction process. ​

振荡压路机​

Oscillating roller

振荡压路机采用振荡压实技术,通过在振动轮内安装的偏心轴同步反向旋转,产生水平方向的激振力,使被压材料在水平剪切力和垂直压力的共同作用下达到压实效果。其优点是振动噪音小、对周围环境影响低,适用于城市道路、居民区附近等对噪音敏感区域的压实作业,同时对路面结构的破坏较小,有利于延长路面使用寿命。​

The oscillating roller adopts oscillating compaction technology, which generates horizontal excitation force by synchronously rotating the eccentric shaft installed in the vibrating wheel in the opposite direction, so that the compacted material achieves compaction effect under the combined action of horizontal shear force and vertical pressure. Its advantages are low vibration noise, low impact on the surrounding environment, and suitable for compaction operations in noise sensitive areas such as urban roads and residential areas. At the same time, it causes less damage to the pavement structure, which is beneficial for extending the service life of the pavement. ​

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三、关注关键性能指标​

3、 Focus on key performance indicators

工作质量与压实能力​

Work quality and compaction ability

压路机的工作质量直接影响其压实能力。一般来说,工作质量越大,压路机对地面的压力越大,压实深度和效果越好。但需根据具体施工要求选择合适的工作质量,过大的工作质量可能导致材料过度压实,破坏结构层;过小则无法达到规定的压实度。同时,要关注压路机的额定线压力、振动参数(如振动频率、振幅)等指标,这些参数决定了压路机在不同工况下的压实性能。​

The working quality of a road roller directly affects its compaction capacity. Generally speaking, the higher the quality of work, the greater the pressure of the roller on the ground, and the better the compaction depth and effect. But it is necessary to choose the appropriate work quality according to specific construction requirements. Excessive work quality may lead to excessive compaction of materials and damage to structural layers; If it is too small, it cannot achieve the specified compaction degree. At the same time, attention should be paid to the rated line pressure and vibration parameters (such as vibration frequency and amplitude) of the roller, which determine the compaction performance of the roller under different working conditions. ​

机动性与操作便利性​

Mobility and operational convenience

设备的机动性影响施工效率,尤其是在多作业面或复杂地形的施工场景中。需考虑压路机的转弯半径、爬坡能力、行驶速度等参数,确保其能够快速、灵活地在施工现场移动。操作便利性同样重要,人性化的操作界面、舒适的驾驶环境、便捷的维护保养设计,可降低操作人员的劳动强度,提高工作效率,同时减少因操作不当导致的设备故障和事故。​

The mobility of equipment affects construction efficiency, especially in construction scenarios with multiple work surfaces or complex terrain. It is necessary to consider parameters such as the turning radius, climbing ability, and driving speed of the road roller to ensure that it can move quickly and flexibly on the construction site. Convenience of operation is equally important. A user-friendly interface, comfortable driving environment, and convenient maintenance design can reduce the labor intensity of operators, improve work efficiency, and reduce equipment failures and safety accidents caused by improper operation. ​

可靠性与耐久性​

Reliability and Durability

的压路机应具备良好的可靠性和耐久性,能够在恶劣的施工环境下稳定运行。选择知名、具有成熟制造工艺和严格质量控制体系的产品,可降低设备故障风险。此外,要了解设备关键部件(如发动机、振动轮、液压系统等)的和质量,以及厂家的售后服务网络和响应速度,确保在设备出现故障时能够及时得到维修和保养,减少停机时间。

High quality rollers should have good reliability and durability, and be able to operate stably in harsh construction environments. Choosing products from well-known brands with mature manufacturing processes and strict quality control systems can reduce the risk of equipment failure. In addition, it is necessary to understand the brand and quality of key components of the equipment (such as engines, vibration wheels, hydraulic systems, etc.), as well as the manufacturer's after-sales service network and response speed, to ensure timely repair and maintenance in case of equipment failure and reduce downtime.

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